FAQs
General
1
Why install analyzers in an analyzer shelter?
2
What are the advantages of installing analyzer system in a pre-fabricated analyzer shelter?
3
Why do we need a Sample Conditioning System for a process analyzer?
4
Why do some Analyzer Systems need Atmospheric balancing control and some don't?
5
Why do we need the Double Block and Bleed Systems in the Multi-Stream Switching Systems?
6
Why do some samples need heating or tracing?
7
Why do we need a sample probe to extract sample instead of a sample tap from process lines?
8
What is Pressurization? What are the types of pressurization available to protect the electrical equipment in hazardous locations?
9
When will be the best time to put the analyzer on-line during commissioning?
10
Why most of the times the analyzer and the laboratory analysis result are different?
11
How often must the analyzers be calibrated to give a reliable reading?
12
Why the pressurization of the Analyzer shelter from the HVAC system is not achievable?
13
Can CAE Asia provide outside consultant e.g. analyzer vendor to conduct training on particular analyzer maker during project execution process?
14
Does CAE Asia provide on-the-job training after project handover ?
15
Why need a trained analyzer maintenance personnel.

1
Why install analyzers in an analyzer shelter?
Answer
Although most analyzers are designed and built to install in the field without further protection, grouping of analyzers together in one shelter had become more popular. Installing equipment in an analyzer shelter protects the analyzers against adverse ambient condition that may cause errors in the analyzer readout. Grouping of analyzers in this manner also results in ease of maintenance than analyzers that were installed separately.

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2
What are the advantages of installing analyzer system in a pre-fabricated analyzer shelter?
Answer
The great advantages of choosing a pre-fabricated analyzer shelter is that the complete assembled analyzer systems are pre-piped and pre-wired to all the analyzers and sample conditioning systems. All necessary utilities and power distributions are also pre-installed at the factory. The complete assembled system are then fully tested with test gases and shipped to site as a single package. In this way, minimum site installation work is required.

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3
Why do we need a Sample Conditioning System for a process analyzer?
Answer
Sample Conditioning System that are designed and built to provide the correct process parameters to the analyzer, which can control the process at optimum efficiency to produce on specs end products. The primary objective of a Sample Conditioning System is to extract sample from the process stream and deliver it to the process analyzer to ensure that:
(i) sample composition/component measured by the analyzer is representative of the process stream
(ii) sample to be measured is in the correct condition samples with the analyzer measurement technique
(iii) the required response time for the analyzer to detect the process condition changes in order for the analyzer to give a continous representative sample reading.

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4
Why do some Analyzer Systems need Atmospheric balancing control and some don't?
Answer
Atmospheric balancing is a technique applied for adjusting the sample pressure to atmospheric pressure where the sample pressure is expected to fluctuate and is commonly used for process gas chromatograph analyzer applications. This can be done by installing a solenoid valve to block the sample to the analyzer and another 3-way solenoid value to vent the sample to atmosphere before sample injection.

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5
Why do we need the Double Block and Bleed Systems in the Multi-Stream Switching Systems?
Answer
As analyzers are relatively expensive such as process gas chromatograph and in order to save some cost, such analyzer systems are design using multi-stream switching system. However, possibility of cross contamination between different streams is highly possible. One way to eliminate is to incorporate "Double Block and Bleed Systems" into the Sample Conditioning Systems. This type of systems uses two air-operated valves (AOVs) for each stream. When the valves are de-energized, the tubing between them is vented to the atmosphere, thus preventing contamination. A secondary bypass is used to scavenge all sample lines, keeping all samples current. The double block valves is to prevent sample contamination to the other streams in case the first valves leaked. A good way to check whether the valves are leakage is to install a leak bubbler at the atmosphere vent tubes. Symptom of bubbling indicates a leak in one of the valves.

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6
Why do some samples need heating or tracing?
Answer
For gas samples, Electrical or Stream Heating/tracing is applied to the sample lines or Sample Conditioning System components to maintain the sample above its dew point to keep the sample fluid in vapor state, otherwise condensation may occur. To vaporize a liquid sample can be done by reducing the pressure or increase the temperature to a condition, which sample will change into vapor.

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